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Ground Level Test Facility for High Level Alarms

An overspill of any product whether liquid or solid, can be a potential hazard but if it is a particular aggressive product such as hot bitumen or acid the consequences could be fatal! For these types of applications an independent high-level safety alarm is essential at the top of the tank.

Health & Safety objectives are evolving every year and continuously trying to improve site safety with the introduction of many new guidelines such as regular instrument tests and a reduction in the requirement to have to climb to the tops of tanks and silos. Therefore instrumentation which is normally mounted at the top of the tank, such as high-level alarms, has had to be improved in order to conform with these safety objectives. Testing of high-level alarms from the bottom of the tank to ground level is an essential requirement for switches on these critical level applications.

Hycontrol have tackled this problem with both feet firmly on the ground. Their wide range of high level switches have the facility to be connected to a test switch or panel mounted at the bottom of the tank or silo and thus allow the high-level alarms to be tested without the need to climb to the top of silos to carry out a physical test of high-level switch.

Ground Level Test Facility

 

Silo Protection

Silo Protection

Silo Protection

Many industries such as food, pharmaceutical and quarry, handle and transport millions of tonnes of product every year. This product comes in many different shapes, sizes and densities, but a great deal is shipped in powder and particulate form. These products are shipped from site to site, mainly by road tanker, and are then discharged from the tanker to the site's silos by fluidising the powder and blowing it into the silo.

This pneumatic conveying operation uses air to carry the product into the silo and this air must then be vented via a suitable filter. Silo protection is necessary to prevent:

  1. Over-pressurisation.
    If the air is not vented then the silo can become pressurised and most silos are not tested as pressure vessels. Indeed, only a small increase (such as 1 psi) may be sufficient to either rupture the silo or blow the filter element off the silo roof.
  2. Over-filling.
    Another common problem is over-filling the silo when either the level probe has failed or it is the wrong unit for the application. Both of these conditions necessitate the need for a silo protection system.
Silo Protection

Hycontrol bitumen safety systems

Bitumen Safety System

As the number one supplier in the UK for complete bitumen monitoring systems, Hycontrol have supplied every major quarry company and bitumen tank manufacturer in the UK.

Hycontrol systems are designed in accordance with the Refined Bitumen Association's (RBA) current code of practice.

These systems are designed for maximum safety which Hycontrol promotes extensively into the quarry industry. Working to this standard is essential if bitumen overspills and incidents are to be reduced if not eliminated.

All Hycontrol sales and service personnel are bitumen safety trained and all carry quarry safety passports.

Bitumen Safety System